Machinery Safety | Health and Safety
Machinery Hazards
“Safety of Machinery-Basic concepts, general principles for
design” describes many hazards related to both the basic operation of
machinery and unexpected eventualities arising from failures.
The intention is to provide designers with guidance for determining
relevant, significant hazards that may be generated by a given machine in the
environment that it is intended to be used.
The hazards outlined can be sub categorized as mechanical
and non-mechanical.
Mechanical Hazards
Mechanical hazard associated with machinery, parts, tools,
work pieces, loads, and materials include the following:
Entanglement.
Drawing in or trapping.
Crushing.
Shearing.
Impact.
Friction or abrasion.
Stabbing or severing and
Ejection of materials, including high-pressure fluid injection.
Entanglement-
Injuries can be caused by entanglement of
limbs, hair, jewelry or clothing in rotating parts of machinery e.g. drill
chucks, flywheels, spindles and shafts.
Traps (Drawing in /in running nips)-
Traps created between
cogs or rollers, or where a moving belt or chain meets a roller or toothed
wheel.
Crushing -
Where the body or a limb becomes trapped between
moving, closing or passing motions of the machinery.
Shearing-
Where the body or a limb is caught in a
shearing/cutting motion by two or more parts moving past each other (e.g.
scissors movement), or between one moving part and a fixed surface.
Impact-
Where the body is struck by moving parts of
machinery. Traditional machinery posing a risk of impact injury includes
milling machines and fly wheel presses.
Friction or Abrasion-
Contact with sharp or abrasive surfaces
normally operating at high speed resulting in burns, friction and abrasion
injuries.
Stabbing or Puncture-
Injuries caused by sharp objects
puncturing the skin e.g. sewing machines, nail guns, drills.
Cutting or Severing-
Injuries arising from contact with a
cutting blade.
Ejection-
Injuries caused by flying objects e.g. sparks,
chips, molten metal or broken components being ejected from the machinery. High
pressure fluid injection is another potential cause of injury within this
classification. A puncture of a hydraulic hose could cause a release of
hydraulic fluid under high pressure.
Potential Severity of Injury
The potential severity of injury associated with these mechanical
hazards is influenced by a range of factors including:
1.
The shape-cutting elements, sharp edges and
angular parts, even if they are motionless.
2.
The location relative to walls or fixed objects
can create crushing, shearing, and entanglement zones.
3.
Stability against overturning considering
kinetic energy.
4.
The potential energy of components which can
move under the effect of gravity.
5.
The kinetic energy of elements in controlled or
uncontrolled motion.
6.
Acceleration and deceleration of moving parts.
7.
Inadequate mechanical strength, resulting in
breakages or bursts.
8.
The potential energy of elastic elements
(springs), or of liquids or gases under pressure or vacuum; and
9.
The working environment.
Non-Mechanical Hazards
Non-mechanical hazards related to machinery and equipment
can include harmful emissions, contained fluids or gas with pressure, chemicals
and chemical by-products, electricity and noise, all of which may cause serious
injury if not adequately controlled. In some cases, people exposed to these
hazards might not show signs of injury or illness for years. Where people are
at risk of injury due to harmful emissions from machinery and equipment, the
emissions should be controlled at their source.
Electrical hazard-
The primary concern is electric shock
arising from persons coming into contact with live parts. This may be a direct
contact-where the conductors or conductive parts are intended to be energized in
normal operation; or an indirect contact-where parts have become live under
fault conditions.
Additional concerns include projection of molten particles
or chemical effects from short-circuits or overloads and secondary
consequences.
Thermal Hazards-
Contact with machine parts or materials at
extremes of temperature may cause burns or scalds. Heat sources may pose a fire
or explosion hazard. Health effects (heat stress/frostbite) are associated with
working with hot or cold machinery.
Noise-
Exposure to noise can cause permanent hearing loss and
a range of other physiological and psychological effects. Noise may also impair
verbal communication or of the perception of acoustic signals.
Vibration-
Vibration can be transmitted to the whole body and
particularly to hands and arms. Vibration can cause vascular, neurological, and
osteo-articular (skeletal joints) disorders.
Radiation-
Radiation hazards may arise from ionizing or non-ionizing
sources. Effects may be acute or chronic.
Hazardous materials and Substances- Materials and substances
used in the construction of machinery, or processed, used, produced or
exhausted by machinery, may be hazardous to health and/or pose a fire/explosion
hazard.
Poor Ergonomics-
A mismatch between machinery and human
characteristics and abilities can result in: physiological effects from
unhealthy postures, or repetitive movements, psycho-physiological effects
arising from metal overload or under load; or an unacceptable level of human
error/failure.
Slipping, Tripping and Falling Hazards-Inadequate floor
surfaces or poor arrangements for access and egress may give rise to slips,
trips and falls. Ejected materials or substances may also create tripping or
slipping hazards.
Environmental Hazards-
Where machinery is required to
operate under potentially hazardous environmental conditions those hazards
should be taken into account at the design stage.
Mechanical and Non-Mechanical Hazards Associated with Specified machines-
1. Pedestal and Radial Arm Drills-
·
Mechanical Hazards-
entanglement, crushing
traps, drawing in to belt drive, ejection.
·
Non-Mechanical Hazards- Electrical, Thermal,
noise, vibration, hazardous materials and substances, ergonomic, slip, trip and
fall.
2. Circular Saw -
·
Mechanical Hazards- entanglement, contact, trap,
ejection.
·
Non-Mechanical Hazards- Electrical, Thermal,
noise, vibration, hazardous materials and substances, ergonomic, slip, trip and
fall.
3. Abrasive Wheels-
·
Mechanical Hazards- entanglement, contact, trap,
ejection.
·
Non-Mechanical Hazards- Electrical, Thermal,
noise, vibration, hazardous materials and substances, ergonomic, slip, trip and
fall.
4. Mechanical and Hydraulic Presses-
·
Mechanical Hazards- entanglement, contact, trap.
·
Non-Mechanical Hazards- Electrical, noise, ergonomic,
slip, trip and fall.
5. Lathes-
·
Mechanical Hazards- entanglement, contact, trap.
·
Non-Mechanical Hazards- Electrical, noise, ergonomic,
slip, trip and fall.
6. Portable power tools (angle grinder, drill)-
·
Mechanical Hazards- entanglement, contact, trap,
ejections.
·
Non-Mechanical Hazards- Electrical, thermal, noise,
vibration, hazardous materials, slip, trip & fall and environmental.
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